Railroad clips are used to fasten the rail together with the concrete sleepers to the base plate below. Usually rail clips are made of forged spring steel, which is produced by a hot forging process. Forged clips are considered superior to other metal forming processes due to their uniform microstructure.
Kingrail Parts offers a wide range of high quality rail clips which are designed with high precision and made of high quality spring steel. Kingrail Parts has more than 20 years of railroad clip production experience, and has become the largest and most competitive rail clip production base in China, with the qualification to tender for large and medium-sized rail projects nationwide. What's more, our rail clips can be customized according to customers' requirements.
Types of Railroad Clips
Type | Diameter | Weight | Material |
---|---|---|---|
Type III Rail Clip | Ø18 | 0.80kg/pc | 60Si2MnA |
E1609 | Ø16 | 0.43 kg/pc | 60Si2MnA |
E1809 | Ø20 | 0.61kg/pc | 60Si2MnA |
E1813 | Ø18 | 0.62kg/pc | 60Si2MnA |
E2001 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2007 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2009 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2039 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2055 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2056 | Ø20 | 0.80kg/pc | 60Si2MnA |
E2063 | Ø20 | 0.80kg/pc | 60Si2MnA |
PR85 Rail Clip | Ø13 | 0.25kg/pc | 60Si2MnA |
PR309A | Ø19 | 0.85kg/pc | 60Si2MnA |
PR401 | Ø20 | 0.97kg/pc | 60Si2MnA |
PR415 | Ø20 | 0.95kg/pc | 60Si2MnA |
PR601A | Ø20 | 1.03kg/pc | 38Si7 |
SKL 1 | Ø13 | 0.48kg/pc | 60Si2CrA |
SKL 3 | Ø13 | 0.48kg/pc | 60Si2CrA |
SKL 12 | Ø13 | 0.53kg/pc | 38Si7 |
SKL 14 | Ø13 | 0.53kg/pc | 60Si2MnA |
Special Rail Clip | Ø13 | 0.48kg/pc | 60Si2MnA |
Russia Rail Clip | Ø18 | 0.58kg/pc | 60Si2MnA |
Deenik Clip | Ø25 | 0.49-0.68kg/pc | 60Si2MnA |
Single Anti-theft Rail Clip | Ø20 | 0.25kg/pc | 60Si2MnA |
Best Selling Railroad Clips:
Item | Materials | Diameter | Weight | HRC | Under pressure | Fatigue test | Export area |
---|---|---|---|---|---|---|---|
Type III | 60Si2MnA | ø18 | 0.80kg | 44-48 | ≥950kgf |
5000000 times without breaking |
America Spain Brazil |
1809 | 60Si2MnA | ø18 | 0.63 kg | 44-48 | ≥950kgf | Southeast Asia | |
e1609 | 60Si2MnA | ø16 | 0.43 kg | 44-48 | ≥950kgf | America European | |
e1813 | 60Si2MnA | ø18 | 0.60 kg | 44-48 | ≥950kgf | America Brazil | |
e2001 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | Indonesia | |
e2007 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | Korea | |
e2009 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | European Brazil | |
e2055 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | America | |
e2056 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | Brazil Indonesia | |
e2063 | 60Si2MnA | ø20 | 0.80 kg | 44-48 | ≥950kgf | America UK | |
PR401 | 60Si2MnA | ø20 | 0.97 kg | 44-48 | ≥950kgf | America | |
PR415 | 60Si2MnA | ø20 | 0.95 kg | 44-48 | ≥950kgf | America Indonesia | |
PR601A | 60Si2MnA | ø22 | 1.23 kg | 44-48 | ≥950kgf | America Taiwan | |
SKL-1 | 38Si7 | ø13 | 0.53 kg | 44-48 | ≥950kgf | America Taiwan | |
SKL-3 | 38Si7 | ø13 | 0.53 kg | 44-48 | ≥950kgf | America Hong Kong |
The production process of elastic rail clip:
1. Raw material procurement
2. Cut
3. Heating to forging temperature
4. Molding
5. Hardening
6. Tempering
7. Surface treatment
8. Check the packaging
The production of rail clips is usually made of spring steel bars, which must be cut to the required length before heating. They are then heated to 950°C to 1000°C, and the next job transfers the heated bars to a power press for forging, keeping three sets of dies and fixtures according to the drawings, and then hammering. The following procedure is to transport the forged rail clips to the quench tank. Then check the dimensional accuracy and quench hardness of the railroad clip. The next procedure is tempering to achieve proper toughness in the spring. The final step is to wrap the rail clip after careful inspection.
Finished railroad clip inspection machine:
*Brinell hardness tester
*Carbon sulfur analyzer
*Rockwell hardness machine tests metal materials
*Automatic impact testing machine
*Metallographic microscope
*Automatic high-speed analyzer
*Fatigue testing machine
*Metalographic sample polishing machine
*Metalographic sample positioning machine
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